Kawasaki KX80 1991-2000, KX85 & KX85-II 2001-2016 and KX100 1989-2016 manual. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.
Printed Manual 1989-2016 Free domestic shipping on orders over $35
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Online Manual 1989-2010 1 Year Subscription
More About - Clymer Manuals Kawasaki KX80 1991-2000, KX85 and KX85-II 2001-2016 and KX100 1989-2016 (Online Version (1989-2010) M448-2
KX80 (1991-2000) KX85 (2001-2016) KX85-II (2001-2016) KX100 (1989-2016) See Clymer Manual M444 for 1983-1990 KX80 models.
This Kawasaki Manual is 352 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Basic service methods / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine / Leak down test / Fuel system / Electrical troubleshooting / Clutch / External shift mechanism ans transmission / Kickstarter / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Service intervals / Tune-up / Pre-ride inspection / Engine lubrication / Oil level check / Transmission oil / Air filter / Spark plug / Fuel system / Exhaust system / Cooling system / Engine compression test / Ignition timing / Control cable lubrication / Throttle cable operation / Clutch cable / Engine top end inspection / Kick pedal and shift pedal / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Front fork / Rear shock absorber / Rear swing arm and linkage / General lubrication / Fasteners / Storage / Specifications CHAPTER FOUR / ENGINE TOP END Cleanliness / Exhaust system / Cylinder head / Cylinder / KIPS exhaust valve / Piston, piston pin and piston ring / Reed valve assembly / Engine break-in / Specifications CHAPTER FIVE / ENGINE LOWER END Servicing engine in frame / Engine / Crankcase and crankshaft / Specifications CHAPTER SIX / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM (1989-1997 MODELS) Right crankcase cover / Clutch / Primary drive pinion gear / Clutch cable / Kickstarter / External shift mechanism / Specifications CHAPTER SEVEN / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM (1998-ON MODELS) Clutch cover / Clutch release lever / Right crankcase cover / Exhaust valve governor / Clutch / Clutch inspection / Primary drive pinion gear / Clutch cable / Kickstarter / External shift mechanism / Specifications CHAPTER EIGHT / TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission operation / Transmission troubleshooting / Transmission overhaul / Internal shift mechanism / Transmission gear ratios / Specifications CHAPTER NINE / FUEL SYSTEM Air filter / Carburetor identification / Carburetor service / Float height adjustment / Fuel level adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable / Airbox / Specifications CHAPTER TEN / IGNITION SYSTEM Electrical component replacement / Capacitor discharge ignition / Flywheel / Stator plate assembly / Pickup coil / Capacitor discharge ignition module / Ignition coil / Engine stop switch / Ignition timing / Specification CHAPTER ELEVEN / COOLING SYSTEM Cooling system inspection / Radiator / Water pump / Hoses / Specifications CHAPTER TWELVE / WHEELS, TIRES AND DRIVE CHAIN Bike stand / Front wheel / Rear wheel / Wheel service / Front hub / Rear hub / Tire changing / Tire repairs / Sprocket replacement / Drive chain / Specifications CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING (CONVENTIONAL FORK) Handlebar / Steering head / Front fork / Specifications CHAPTER FOURTEEN / FRONT SUSPENSION AND STEERING (CARTRIDGE FORK) Handlebar / Steering head / Front fork / Front fork oil refilling / Front fork adjustment / Specifications CHAPTER FIFTEEN / REAR SUSPENSION Rear shock absorber / Rear swing arm / Uni-Trak linkage / Specifications CHAPTER SIXTEEN / BRAKES Brake fluid selection / Brake service / Brake pad replacement / Front caliper / Rear caliper / Front master cylinder / Rear master cylinder / Brake hose replacement / Brake disc / Draining brake fluid / Brake bleeding / Rear brake pedal / Specifications INDEX WIRING DIAGRAMS Models covered: 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 Kawasaki KX100 KX 100 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 Kawasaki KX80 KX 80 2001-2016 Kawasaki KX85 and KX85-II KX 85 Clymer Manuals Kawasaki KX100 Manual Clymer Manuals Kawasaki KX80 Manual Clymer Manuals Kawasaki KX85 Manual Clymer Manuals Kawasaki KX85-II Manual Clymer Manuals Kawasaki KX100 Online Manual Clymer Manuals Kawasaki KX80 Online Manual Clymer Manuals Kawasaki KX85 Online Manual Clymer Manuals Kawasaki KX85-II Online Manual
The manuals you’ve come to know and trust are now available for online viewing. Your Clymer Manuals Kawasaki KX80 1991-2000, KX85 and KX85-II 2001-2016 and KX100 1989-2016 (Online Version (1989-2010) M448-2 online manual is viewable with a magazine reader and features the same content as the printed manual. The Clymer online manual is excellent for viewing on tablets such as the iPad. The perfect tool can now be used in a mobile environment. Your one year subscription purchase is added to your MyClymer Toolbox and can be accessed wherever you have internet service with your account information. Clymer manuals are copyright protected.